Production Process_Page

Custom Plush Toy Production Process: Crafted with Precision and Care

The Plushtoy Factory team is determined to serve you with only premium-quality custom plush toys that meet your expectations. Our focus is not only on creating cute and beautiful plush toys, but also on fulfilling industry standards.

All of our wholesale plush toys are made to last using only the best quality design and materials. We pay special attention to quality control from the very beginning to the end of production so your customized plush toy arrives to you on time and is free from defects.

Our Plush Toy Production Journey: From Imagination To Realization

1. Initial Consultation & Quotation

When we receive your design concepts, we will cost out the materials, labor, and shipping. We will then give you an immediate quote (with a full breakdown) and provide full transparency from day one.

2. Sample Designing & Approval

Before diving into mass production, we craft a prototype of your custom-made plush toy. This sample is created to match your specifications, from fabric choice to design features like embroidery. After your approval, we proceed with production.

3. Material Inspections & Fabric Cutting

Once the order is confirmed, our QC team inspects all incoming materials for quality assurance. The materials are then finely cut with the latest laser cutting technology. This results in pieces of plush so exact that you could actually use each one as a pattern!

4. Embroidery, Printing, and Stitching

The embroidery and printing stage brings your design to life. No matter if you requested a cow plush toy or a panda plush toy, we work hard on each design so it can meet your expectations. During the stitching process, we also conduct frequent QC checks to ensure premium quality.

5. Stuffing & Shaping

In this stage, we pay special attention to maintaining a perfectly balanced plush toy softness and durability. The stuffing is weighed with utmost precision for perfect consistency. Not just that, we make sure your plush keeps its shape, with hand-sewn, hand-cut and fur-brushed finishes for perfection.

6. Final Inspection & Quality Control

A full inspection is conducted on your custom plush toys prior to packing. This includes a thorough check for any defects, followed by metal detection and needle detection to ensure safety. We adhere to the AQL 2.5 sampling standard inspection to meet global safety regulations.

7. Packaging & Shipment

Once your plush toys are cleared through inspection, we begin the packaging process. Custom packaging options are available to reflect your brand identity. We offer reliable airline & sea line service for worldwide shipping, ensuring that your custom stuffed animals in bulk arrive safely and on time.

Our process of custom plush toy manufacturing ensures each plushie is crafted with care and complete attention.

Let Plushtoy Factory be your trusted custom plush supplier to turn your ideas into personalized stuffed animals for promotions, corporate mascots, and retail concepts.